Lancet Needles Cutting
01Three-angle lancet needle cutting for blood sampling devices, delivering clean edges and consistent geometry for reliable penetration.
Max Aspect Ratio
Heat Affected Zone
Min Hole Diameter
Complex 3D and tube geometries
Representative femtosecond micromachining results published by MONO across implants, interventional devices, microfluidics, imaging components and medical materials.
Three-angle lancet needle cutting for blood sampling devices, delivering clean edges and consistent geometry for reliable penetration.
Blind-hole drilling and texturing on interventional needles for controlled micro-features and improved echogenicity.
High-density microporous arrays machined on transparent polyimide membranes for diagnostic and sensing applications.
Micro-groove etching on CT tube bearings for smooth, high-resolution rotation and controlled surface finish.
Micro-channel cutting on PET-based glucose sensor needles for continuous monitoring devices, with tightly controlled kerf width.
Fine cutting of platinum / iridium marker bands and electrode components where clean edges and repeatability matter.
| Process Parameter | Standard Manufacturing Range | Typical Applications & Benefits |
|---|---|---|
| Hole Diameter Range | 3 µm – 100 µm (micro-holes) Up to 20 mm (tubes & contour profiles) |
Inkjet nozzles, micro-sieves, medical catheters, GDI fuel injectors |
| Dimensional Tolerance | ≤ ±1.0 µm | Consistent precision even across large arrays (e.g. probe cards with thousands of holes) |
| Positioning Accuracy | ≤ ±1.0 µm | High accuracy on complex 3D curved geometries through multi-axis processing |
| Maximum Aspect Ratio | 10:1 | Enables high-pressure fluid filtration membranes and deep micro-holes |
| Surface Roughness (Ra) | ≤ 0.2 µm (etching & texturing) ≤ 0.4 µm (tube cutting) |
Mirror-smooth walls that often eliminate the need for post-machining polishing |
| Heat Affected Zone (HAZ) | ≤ 0.2 µm (True Cold Ablation) | "Virtually zero thermal stress, no recast layer, no micro-cracking or carbonization" |
| Maximum Material Thickness | Up to 2.0 mm | Suitable for thick foils, stamping dies, and specialized structural components |
| Material Versatility | Broad compatibility | Metals: Stainless Steel, Nitinol, Pt-Ir, Tantalum, Molybdenum Hard/Brittle: Technical Ceramics, Optical Glass, Quartz, Sapphire Polymers: Polyimide (PI), LCP, FR4, Resin |
A clear engineering path — adapted from our proven contract-manufacturing workflow.
Share your material, drawing, target feature size, tolerance, quantity, and current process challenge. MONO will help evaluate the best femtosecond laser processing approach