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5-axis femto laser machine for Complex Micro Drilling

ML-VORTEX is a 5-axis femtosecond laser machine engineered for complex micro-drilling, pushing the boundaries of special-shaped micro hole processing. It is designed to deliver unparalleled micro-drilling solutions for the most demanding industrial applications.

This machine efficiently processes a wide variety of materials, including metals, polymers, glass, and ceramics, enabling the creation of precise micro-holes on complex curved surfaces.Its capabilities extend to various geometries such as round, square, and triangular holes, ensuring no heat-affected zones, burr-free results, and exceptional edge quality.The ML-VORTEX is highly versatile, making it ideal for precision manufacturing in the medical, aerospace, electronics, and automotive industries.

❑Aerospace Precision Component Drilling

❑WatchmakingIntricate Parts Manufacturing

❑Semiconductors Micro-Holes for Probe Cards

❑Advanced Materials Custom-Shaped Holes for Spinneret Plates

    Products Features

    • Industrial-Grade Customizable femtosecond Laser Source (2)

      Industrial-Grade Customizable femtosecond Laser Source

    • Multi-Dimensional Beam Shaping and Control Capabilities

      Multi-Dimensional Beam Shaping and Control Capabilities

    • Real-Time Monitoring of Beam Pointing and Quality

      Real-Time Monitoring of Beam Pointing and Quality

    • Superior Mechanical and Thermally Stable Base Platform

      Superior Mechanical and Thermally Stable Base Platform

    • High-Dynamic Response, Multi-Functional Control System

      High-Dynamic Response, Multi-Functional Control System

    • Fully Sealed Beam Delivery and Optical Path System

      Fully Sealed Beam Delivery and Optical Path System

    • Coordinated Multi-Axis Precision Machining for 3D Surfaces

      Coordinated Multi-Axis Precision Machining for 3D Surfaces

    • Comprehensive 3D Collision Avoidance System

      Comprehensive 3D Collision Avoidance System

    Products Highlights

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    Precision Machining & Quality

    ❑Micron-Level Accuracy: Guarantees exceptional feature fidelity with a positioning accuracy of ≤±1μm (X/Y/Z) and rotational accuracy of ≤±3 arcsec (C-axis). 
    ❑Sharp & Defined Contours: Produces complex geometries with a corner radius (R-angle) as fine as ≤4μm.
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    Advanced Micro-Hole Manufacturing

    ❑High-Precision Holes: Achieves a hole diameter precision of ≤±1μm within a Ø0.02mm to 2.5mm range,high roundness.
    ❑High Aspect Ratio: Capable of producing micro-holes with a maximum depth-to-diameter ratio of 12:1.
    ❑Zero Taper Capability: Ensures highly vertical hole walls with a taper control precision of ≤±1μm.
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    Superior Surface Integrity

    ❑Smooth, Burr-Free Walls: The femtosecond laser's "cold ablation" process yields exceptionally smooth interior surfaces.
    ❑No Heat-Affected Zone: Eliminates recast layers and micro-cracks, preserving the material's original structural and chemical properties.
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    Flexible & Efficient Production

    ❑Versatile Material Processing: Compatible with a wide range of materials, including metals, ceramics, glass, and polymers.
    ❑One-Step Forming: Manufactures complex features like straight through hole, blind hole,or composite holes in a single, efficient process.

    Technical specifications

    Parameter

    Details

    Laser Source

    Femtosecond laser1030/515nm

    Processing Range

    Planar: 400mm×400mmStereo: 200mm×200mm×150mm

    Positioning Accuracy (X/Y/Z/B/C)

    ≤±1μm/≤±1μm/≤±1μm/≤±5arcsec/≤±3arcsec

    Processing Types

    Straight holes, taper holes, countersinks, composite holes, etc.

    Max Processing Depth

    2mm

    Max Depth-to-Diameter Ratio

    12:1

    Hole Diameter Range

    0.02mm~2.5mm

    Hole Diameter Precision/Concentricity

    ≤±1μm / ≤1.5μm

    Taper Control Precision

    ≤±1μm

    Counterbore Chamfer R

    ≤4μm

    Application Examples

    Micro-Holes-Probe Cards-fs-laser-mono

    Probe drilling :Silicon Nitride, φ0.05 mmholes,Accuracy: 0.005 mm

    Nozzle drilling-fs-laser-mono

    Nozzle drilling:Minimum hole diameter: 0.1 mm, smooth sidewalls

    watch gear-cutting-fs-laser-mono

    Watch gear cutting:Accuracy: ±1 μm,Edge: Smooth & Burr-Free

    Spinneret Plates holes drilling-fs-laser-mono

    Spinneret plates holes drilling,accuracy ±2μm

    Square-Micro-Holes-Probe Cards-fs-laser-mono

    Probe cards drilling:0.05mm * 0.05mm Square Holes,Corner Radius: ≤ 0.005 mm

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    Contact information

    Address

    F1-F2, Building 4, Jianfa-Xinmei Industrial Park, No. 21 Gongtang Road, Guangming District, Shenzhen, China.

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