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10:1

Max Aspect Ratio

< 0.2μm

Heat Affected Zone

3μm

Min Hole Diameter

5-Axis

Complex 3D and tube geometries

Featured Applications & Real Samples

Precision Proven on Medical Components

Representative femtosecond micromachining results published by MONO across implants, interventional devices, microfluidics, imaging components and medical materials.

Blood Collection fs-laser Lancet Needles Cutting

Lancet Needles Cutting

01

Three-angle lancet needle cutting for blood sampling devices, delivering clean edges and consistent geometry for reliable penetration.

Burr-Free30° AngleStainless SteelFs-Laser
Interventional Devices Micro-structure machining of puncture needles

Interventional Needle Micro-Drilling

02

Blind-hole drilling and texturing on interventional needles for controlled micro-features and improved echogenicity.

±1 μm Accuracy 50 μm Depth Burr-Free
Diagnostic & Microfluidics fs-laser PI Film Drilling

PI Film Micro-Hole Array

03

High-density microporous arrays machined on transparent polyimide membranes for diagnostic and sensing applications.

Φ3 μm ±1 μm 100,000 Holes PI Film
Imaging Equipment CT Tube Bearing Herringbone Groove Etching Mono

CT Tube Herringbone Groove Etching

04

Micro-groove etching on CT tube bearings for smooth, high-resolution rotation and controlled surface finish.

20 μm Groove Ra ≤ 0.2 μm 60° Angle
POCT & Biosensors Blood Glucose Needle Cutting

Blood Glucose Needle

05

Micro-channel cutting on PET-based glucose sensor needles for continuous monitoring devices, with tightly controlled kerf width.

PET10 μm±1 μm KerfBurr-FreeFs-Laser
Medical Electrodes Platinum Blade Cutting

Platinum / Iridium Fine Cutting

06

Fine cutting of platinum / iridium marker bands and electrode components where clean edges and repeatability matter.

Burr-Free High Consistency Pt / Ir

Process Specifications

Process Parameter Standard Manufacturing Range Typical Applications & Benefits
Hole Diameter Range 3 µm – 100 µm (micro-holes)
Up to 20 mm (tubes & contour profiles)
Inkjet nozzles, micro-sieves, medical catheters, GDI fuel injectors
Dimensional Tolerance ≤ ±1.0 µm Consistent precision even across large arrays (e.g. probe cards with thousands of holes)
Positioning Accuracy ≤ ±1.0 µm High accuracy on complex 3D curved geometries through multi-axis processing
Maximum Aspect Ratio 10:1 Enables high-pressure fluid filtration membranes and deep micro-holes
Surface Roughness (Ra) ≤ 0.2 µm (etching & texturing)
≤ 0.4 µm (tube cutting)
Mirror-smooth walls that often eliminate the need for post-machining polishing
Heat Affected Zone (HAZ) ≤ 0.2 µm (True Cold Ablation) "Virtually zero thermal stress, no recast layer, no micro-cracking or carbonization"
Maximum Material Thickness Up to 2.0 mm Suitable for thick foils, stamping dies, and specialized structural components
Material Versatility Broad compatibility Metals: Stainless Steel, Nitinol, Pt-Ir, Tantalum, Molybdenum
Hard/Brittle: Technical Ceramics, Optical Glass, Quartz, Sapphire
Polymers: Polyimide (PI), LCP, FR4, Resin
Service Process

From Drawing to Delivered Part

A clear engineering path — adapted from our proven contract-manufacturing workflow.

1

Share Specs

Drawings & requirements · NDA
2

Feasibility

Risk review & report
3

Quotation

Plan & transparent pricing
4

Sampling

Build & inspect
5

Optimize

Validate & refine
6

Delivery

Inspect, clean & ship
Olympus Confocal · 0.2 µm
3D / Vision Metrology · ±1 µm
Ultrasonic cleaning
Clean production space
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Discuss Your Medical Device Application at Medtec China 2026

Share your material, drawing, target feature size, tolerance, quantity, and current process challenge. MONO will help evaluate the best femtosecond laser processing approach

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